Okoboji Perfect Binder A3
SPECIFICATIONS
PRODUCT VIDEO
PRODUCT DESCRIPTION
The Okoboji Perfect Binder A3 D60A3 represents a pinnacle of professional bookbinding technology designed specifically for Indian commercial printing and publishing operations. This robust machine delivers exceptional binding performance for books, magazines, catalogues, and reports with its advanced hot-melt glue application system and precision engineering. With a maximum binding length of 425mm and thickness capacity of 60mm, this perfect binder efficiently handles both A3 and smaller document formats, making it an ideal solution for print shops, publishing houses, educational institutions, and corporate offices requiring high-quality document finishing.
Engineered for reliability and ease of operation, the Okoboji Perfect Binder A3 features an intuitive LCD control panel that simplifies the binding process whilst providing precise control over all operational parameters. The machine’s sophisticated dual milling cutter system, comprising both solar and small milling cutters, ensures optimal spine preparation for superior glue adhesion and lasting bind strength. This comprehensive approach to spine preparation significantly enhances the durability and professional appearance of bound documents, making it particularly suitable for publications that require longevity and frequent handling in educational and business environments.
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KEY FEATURES
- Advanced LCD control panel provides intuitive operation and precise parameter control for consistent professional results in commercial binding applications
- Exceptional production efficiency delivering 200-400 books per hour capacity, significantly improving workflow productivity for busy printing operations and publishing houses
- Maximum binding dimensions of 425mm length and 60mm thickness accommodate A3 documents and various publication formats for versatile application across different industries
- Dual milling cutter system featuring both solar and small milling cutters ensures optimal spine preparation and superior glue adhesion for long-lasting bind quality
- Rapid glue melting capability with heating time under 25 minutes minimises downtime and maximises operational efficiency in high-volume production environments
- Single roller glue application system delivers consistent and even adhesive distribution for professional binding results that meet commercial printing standards
- Robust construction with 215kg weight and comprehensive electrical specifications (AC220V 50HZ 1.5KW) ensures reliable operation in demanding industrial environments
- Compact footprint with efficient packing dimensions (1590×750×1100mm) allows easy integration into existing printing and binding workflows without space constraints
FREQUENTLY ASKED QUESTIONS
What paper types and thicknesses can the Okoboji Perfect Binder A3 handle effectively?
The Okoboji Perfect Binder A3 D60A3 accommodates a wide range of paper types including offset paper, coated paper, and cardstock with individual sheet thicknesses from 70gsm to 400gsm, supporting both text pages and cover materials for comprehensive binding applications.
How long does the initial heating process take and what maintenance is required?
The machine requires less than 25 minutes for complete glue melting and heating preparation, with recommended daily cleaning of the glue tank, weekly lubrication of moving parts, and monthly inspection of milling cutters for optimal performance.
What is the maximum production capacity and efficiency for commercial operations?
This professional-grade Okoboji binder delivers exceptional productivity with 200-400 books per hour capacity, depending on document thickness and complexity, making it ideal for medium to high-volume commercial printing operations.
Can this machine handle both soft cover and hard cover binding applications?
Yes, the Okoboji Perfect Binder A3 efficiently processes both soft cover publications and hard cover books up to 60mm total thickness, with adjustable spine preparation settings for different cover materials and binding requirements.
What safety features and operator training are recommended for this equipment?
The machine includes emergency stop controls, safety guards around moving parts, and automatic shut-off features, with Okoboji providing comprehensive operator training and safety protocols for safe industrial operation.
How does the dual milling cutter system improve binding quality compared to single cutters?
The combination of solar and small milling cutters provides superior spine preparation by creating optimal fiber exposure and surface roughening, resulting in stronger glue adhesion and more durable binds compared to single-cutter systems.
What technical support and service network does Okoboji provide in India?
Okoboji maintains a comprehensive service network across major Indian cities with certified technicians, genuine spare parts availability, and 24/7 technical support hotline for immediate assistance and maintenance requirements.
Is this machine suitable for small print shops or primarily for large commercial operations?
While designed for commercial applications, the Okoboji Perfect Binder A3 is suitable for established small to medium print shops handling 50+ books daily, offering professional results that justify the investment through improved efficiency and quality.
What consumables and ongoing costs should operators budget for regular operation?
Regular consumables include hot-melt glue sticks, milling cutter replacements every 6-12 months depending on usage, and periodic maintenance supplies, with estimated monthly operating costs of ₹2,000-4,000 for moderate usage.
How does this model compare to imported alternatives in terms of performance and value?
The Okoboji Perfect Binder A3 delivers comparable performance to European alternatives whilst offering superior local support, faster parts availability, and 30-40% cost savings, making it an excellent value proposition for Indian businesses.
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